Winter Weather Preparedness – Supply Chain Impact
01| Challenge
Background: Approximately 80% of refined products shipped via rail from Refinery to Anchorage. This included several different products. A key product was Jet fuel to the Anchorage airport (at that time the second largest freight airport in the United States). The refinery supplied nearly 2/3 of the jet fuel to the airport.
Situation: The Alaska Railroad was generally reliable, but a number of historical winter weather events had caused rail closures ranging from a few hours to several days.
The resulting impact to the Airport was a fuel shortage that delayed flights and significantly impacted travelers. During these times refinery production was often curtailed due to shortage of storage capacity.
02| Solution
Study methodology:
- Review historical events to understand frequency and probability of different durations
- Review impact to the business – from a refinery perspective and from a terminal storage / key customer impact perspective.
Results of analysis:
- On average, a 3-4 day event would occur once every other year.
- There were years with multiple events.
- With current storage capacity for Jet Fuel at the airport and in local terminals, this duration of outage would likely cause some disruption to the air freight business.
- Refinery min/max product storage range was unchanged at all times of year. If refinery was near max storage when rail transport was lost, production would be curtailed.
Modifications made:
- Eliminated a low profitability product during winter months, converted that storage tank to Jet fuel (in the Anchorage Terminal)
- Increased min/max for Jet fuel at the Anchorage terminal during winter months (6-7 months/year)
- Decreased maximum product storage at the refinery during the winter months.
01| Challenge
- During following Winter outage (3+day rail), improved Winter Preparation plans and mitigation resulted in :
- Airport traffic was unaffected (key customers protected)
- Refinery production was unaffected (had sufficient room for additional product inventory)
IMPACT TO BUSINESS: $1-2 MILLION / DAY (~3 DAYS)